✌ Ducati Scrambler tightening torques

Ducati Scrambler Torque Specs

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Table with tightening torques for all bolts and parts for the Ducati Scrambler 800

Description | Thread x Length | Torque (Nm) | Min Nm | Max Nm | Notes (Grease - Loctite - Other)

Motor tightening torque values

Gear selector control

Gearbox drum positioning screw - M16x1.5 27 30 33

Neutral sensor - M10x1.25 9 10 11

Gear Ratchet Screw 25 M8x1.25 34 36 38 Pre-Applied

threadlocker

Gear Ratchet Screw 20 M6x1 15 16 17 Pre-Applied

threadlocker

Ratchet Positioner Fixing Nut - M6x1 9 10 11

Clutch

Clutch Drum Nut - M25x1.5 180 190 200 GREASE B

Oil bath clutch spring screw 20 M6x1 9 10 11

Pistons

Fixed tensioner group - M8x1 18 20 22 LOCK 2

Vertical cylinder oil temperature sensor

- M8x1.25

8.5 9 9.5

Timing assembly

Timing belt pulley ring nut - M15x1 64 71 78 GREASE B

Camshaft Gear Nut - M14x1 50 55 60 GREASE B

MOBILE tensioner fixing screw - M8x1.2523 26 29

PLASTIC cover fixing screw

30 M6x1 9 10 11 Pre-applied threadlocker

PLASTIC cover fixing screw

18 M6x1 9 10 11 Pre-applied threadlocker

Ignition group

Spark plug - M12x1.25 18 20 22

Screw fixing rotor to flywheel 18-25 M6x1 11 13 15 Pre-applied threadlock

Starter clutch flange fixing screw 16 M6x1 9 10 11 LOCK 5

Connecting rod unit

Flywheel fixing nut - M24x1 313 330 346 LOCK 5

Primary pinion fixing nut - M22x1 171 190 209 GREASE B

Connecting rod screw - M10x1 GREASE B

1) Tightening 50 rpm 35

2) Loosen pause 2 sec 360°

3) Tightening torque 30 rpm 20

4) Tightening torque 10 rpm 35

5) Tightening 14 rpm 65° ±

1st

6) Check 70 a

103

Crankshaft pin 8 M8x1.25 11 13 15 LOCK 5

Crankshaft drilled plug 8 M8x1.25 11 13 15 LOCK 5

Covers

Oil Bath Clutch Fluid Filler Cap - M20x2.5 4.5 5 5.5

Central screw for fixing the sound-absorbing panel - M14x1.5 22 24 26 LOCK 5

Pickup inspection screw + washer - M12x1 13 15 17 LOCK 2

Oil line plug + washer - M10x1 13.5 15 16.5 LOCK 5

Timing inspection cover screw 14 M6x1 4.5 5 5.5

Alternator cover locking screw

20-25-30-

35 M6x1 12.5 13.5 14.5

Stator fixing screw 40 M6x1 9 10 11 LOCK 2

Clutch cover locking screw 30-80-90 M6x1 12.5 13.5 14.5

Special screw that fixes the generator cover to

captive bolt

Screw M6x1 30-35 12.5 13.5 14.5

Push rod cap retaining screw on generator

cover

12 M6x1 9 10 11

Frame tightening torque values

Description Thread Nm ± 10% Span>

Tolerance notes

Standing

Side stand rotation pin locking nut M10x1.25 24

Side stand plate fixing to crankcase M10x1.56 36 Pre-applied threadlock

Sensor mount fixing M6x1 5 Pre-applied threadlock

Side stand rotation pin fixing M10x1.25 35

Front chain and sprocket

Sprocket fixing M5x0.8 6 * Pre-applied threadlock

Sprocket cover fixing M6x1 6 Pre-applied threadlock

Headlight fairing

Left rearview mirror bracket M8x1.25 25 Pre-applied threadlock

Right rearview mirror bracket M8x1.25 25 Pre-applied threadlock

Lights

Fixing the headlight bracket to the M5x0.8 U-bolt 5 Pre-applied threadlock

Headlight frame mount to steering plate

M6x1 8 fastener

Front headlight bracket for lower fork fixing M6x1 8

Fixing front direction indicators to the headlight bracket M6x1 8

Instrument panel

Instrument panel for M5x0.8 fixing support 5

Dashboard cover for M5x0.8 fixing bracket 5

Front fork

Steering bearing fixing M35x1 30 * GREASE B

Brake hose ring to lower yoke fixing M6x1 8 Pre-applied threadlock

Central fixing head to pin M8x1.25 24 * GREASE B

Steering head fixing to fork M8x1.25 24 * GREASE B

Lower fork fixing M8x1.25 18 * GREASE B

Lower fork fastener M6x1 10 * GREASE B

Lower handlebar U-bolt for steering head fixing M10x1.25 45 *

Headlight support plate to steering head fixing M6x1 10 Pre-applied threadlock

Steering lock key fixing M8x1.25 24

M5x0.8 leg cover fixing 5 Pre-applied threadlocker

Electrical and electronic system

Coil fixing to frame M5x0.8 5

Right/Left switch fixing M5x0.8 1.5

Battery cable to M6x1 10 fixing terminal

Starter solenoid wire to starter motor fixing M6x1 5 GREASE D

Battery/starter motor cables to starter solenoid

M6x1 5 fastener element

Fixing the technical compartment to the frame M6x1 5

Attaching the control unit to the buffer frame

Ground cable on engine fixing M6x1 10

Relay support to the technical compartment M4 1.5 fixing

ABS control unit in the technical compartment

M6x1 6.8 fastening element

ABS sensor fixing (FRONT + REAR) M6x1 7

ABS control unit support for airbox fixing M6x1 10

M4 1.5 fuse bracket fixing

Fixing voltage regulator to airbox cover M6x1 10

Rear light fixing M5x0.8 5

Braking system: front

Fixing the front brake cylinder to the handlebar M6x1 10 Sequence 1- (UP) -2-1

Union on left brake caliper fixing M10x1 23

Front brake caliper fixing LH M10x1.25 45 * GREASE B

Pre-tightening front brake caliper for settling M10x1.25 2 GREASE B

Connection on main brake cylinder fixing M10x1 23

Fittings for fixing ABS control unit M10x1 23

Left brake caliper bleed fixing M6x1 4

Rear wishbone

Chain slider fixing M5x0.8 5 Pre-applied threadlock

Chain tensioner slider regulator fixing M8x1.25 10 GREASE B

Swing arm shaft fixing (key) M8x1.25 18 * GREASE B

M8x1.25 22 license plate holder auxiliary frame fastening

Hose clamp for swing arm fastening M5x0.8 5 Pre-applied threadlocker

Australia Chain Cover for Chain Slider

M5 1.2 fastener AUSTRALIA version

Rear brake

Brake hose connections to the brake pump

cylinder/caliper fixing M10x1 23

Rear brake fluid reservoir to frame attachment M6x1 5 Pre-applied threadlock

Pre-applied threadlocker M6x1 10 Pre-applied threadlocker

Rear brake hose attachment to swing arm M5x0.8 5 Pre-applied threadlock

License plate holder

License plate holder to the subframe fixing M6x1 5

Reflector fixing M4x0.7 2

License plate light fixing M4x0.7 1.5

Front license plate fixing to M6x1 5 bracket CHINA version

Rear license plate holder to license plate holder

M6x1 5 fastener China version

Rear license plate holder to license plate holder

M5x0.8 4 fixing element BRAZIL version

Rear mud flap/license plate

M6x1 5 protective fastener Pre-applied threadlocker

Australian version

M5x0.8 gravel guard fixing - AUSTRALIA version

Rear mud flap/license plate

M6x1 protective fastener - AUSTRALIA version

Handlebar - clutch control

Handlebar fixing U-bolt M8x1.25 22 * GREASE B

Clutch lever fastening to handlebar M6x1 10

Throttle fixing to handlebar M6x1 6

Accelerator cover fixing M4x0.7 1.8

Rear suspension

Shock absorber fixing to fork M10x1.25 22 * GREASE B

Shock absorber attachment to rear swingarm M10x1.25 42 * GREASE B

Front mudguard

Front mudguard fixing M6x1 8 Pre-applied threadlock

Footrests and levers: brake side

Footboard support plate fixing M8x1.25 22 *

Rear brake lever adjustment screw M6x1 5

Brake cylinder control rod stop M6x1 7.5

Lower fixings for right footrest support to engine M10x1.5 36

Right footrest support for upper swingarm shaft

M12x1.25 fastening element 55 * GREASE B

M8x1 5 LOCK 1 brake light switch fixing

Footrests and levers: gear side

Right nut joint to gear rod screw M6x1 5 LOCK 2

Footboard support plate fixing M8x1.25 22 *

Left footrest support to the engine with front stand

M10x1.25 fastening element 36

Left footrest support fixing to rear engine M10x1.25 36

Left footrest support for upper swingarm shaft

M12x1.25 fastening element 55 * GREASE B

LH connecting nut for gear bar fastening M6x1 5 LOCK 2

Gear shift rod joints to gear lever

M6x1 10 connecting rod fastening element

Gear lever (connecting rod) to pawl

M6x1 10 LOCK 1 fastening element

Rear fender

Rear turn signal fixing to rear guard M6x1 5

Upper fender to frame fastening M5 5

Lower to upper fender fastening M5 5

Fixing the mudguard subassembly to the frame M6x1 8

Front wheel

Brake disc fastener M8x1.25 30 Pre-applied threadlocker

Front wheel fixing nut M25x1.25 63 * GREASE B

Rear wheel

Brake disc/tone wheel fastening M8x1.25 25 Pre-applied threadlock

Rear crown lock M10x1.25 46 * LOCK 2

Pin on rear crown fixing flanges M14x1.5 46 * LOCK 8

Rear wheel axle fixing nut M25x1.25 145 * GREASE B

Pre-tightening the chain wheel shaft nut

tensioning M25x1.25 10

Brake disc fixing screw M8X1.25 25 * Pre-applied threadlocker

Fuel tank

GAC flange for tank fixing M5x0.8 5

Tank cap fixing M5x0.8 5

Front silent block silent block fixing nipple M5x0.8 5

Fastening tank side covers to tank M5x0.8 5

I unload

Exhaust pipe flange with horizontal/vertical head, M8x1.25 fixing 24 Seq.: ( 1 ) at 6 Nm - ( 2 ) at 24

Torque - ( 3 ) at 24 Nm

Stainless steel caps on exhaust pipes M10x1.25 fixing 25

Rear heat shield attachment to silencer M5x0.85 Pre-applied threadlock

Lambda probe (HORIZONTAL + VERSION) Fixing M18x1.5 45

Heat shield for horizontal exhaust fixing M6x1 8 Pre-applied threadlocker

Fixing plastic cover for horizontal heat protection M5x0.8 5

Front silencer heat shield fixing M5x0.8 5 Pre-applied threadlock

Rear silencer heat shield fixing M5x0.8 5 Pre-applied threadlock

Right connecting rod silencer M6x1 10 fixing

Left connecting rod silencer M6x1 10 fixing

Fixing connecting rod right footrest support plate M6x1

Left footrest support plate connecting rod fastening M6x1

Chassis

Frame/subframe attachment to engine M12x1.25 60 * GREASE B

Horn support for frame fixing M6x1 10 LOCK 2

Rear tank bracket fixing on frame M6x1 10

Underseat storage compartment fastening M5x0.8 5

Frame fixing clip M5x0.8 5

Rear shock absorber fork fixing to frame M10x1.25 42 * GREASE B

Oil cooler

Radiator fixing M6x1 10

Metal clamp for fixing oil pipe M6x1 10

Oil cooler connection to radiator fastening element M14x1.5 23 LOCK 1

Fastener that holds the oil hose fitting to the radiator

nipple with double O-ring M16x1.5 18 * Lubricate with engine oil

Fastener that holds the oil hose fitting to the casing

nipple with double O-ring M16x1.5 25 * Lubricate with engine oil

Air intake - oil vent

Fixing the filter cover to the airbox 4 1

Airbox to frame fixing M6x1 10

Clip for fixing the blow-by valve tube to the air filter box - 1.5

Airbox filter support M5x0.8 5 LOCK 6

Blow-by tank attachment to airbox M5x0.8 3

Power supply system

Temperature sensor for M3 1.0 airbox mounting

Attaching hoses to the throttle body - 3

Throttle body to intake funnel clamp - 1.5

BING injector caps on M5x0.8 manifold 5

Container support for engine fixing M6x1 8 USA version

fairings

Central side body panel bracket on the right + left

M5x0.8 frame fixing element 5

Fixing the central body side panels to the M5x0.8 bracket 5

Attaching the right rear body panel to the frame (upper)

screw) M6x1 8

Attaching the rear left body panels to the frame

(top screw) M5x0.8 5

Rear lower cover fixing to frame M6x1 8

Rear lower cover fastening to body side panels M5x0.8 5

Fastening front side body panels to airbox cover M5x0.8 5

Fastening front side body panels to frame M6x1 8

Front tank cover fixing M5x0.8 5

* critical point for dynamic safety; the tightening torque tolerance must be Nm ± 5%. Span>

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